Silicon Carbide Liner

Features of the Semicorex Silicon Carbide Liner Material

Better Heat Conductivity

At 20°C, the Silicon Carbide Liner's remarkable thermal conductivity of 130 W/m·K is well known. Because of its excellent thermal conductivity, which efficiently regulates temperature rise during equipment operation, it is the perfect material for applications needing good heat dissipation. This capacity is essential for preserving the longevity and operating stability of machinery, particularly in hot conditions.

Excellent Resistance to Corrosion and Wear

A wide range of acidic and alkaline conditions can be tolerated by silicon carbide liners due to their exceptional corrosion resistance. This feature provides better resistance to wear and erosion than conventional zirconia ceramics. The purity and integrity of treated materials are guaranteed by its low abrasion value, which reduces the possibility of material contamination.

Sturdy Crystal Structure

Silicon Carbide Liner's crystal structure, which is mostly made up of covalent connections, is similar to the tetrahedral structure of diamond. The high Mohs 9.3 hardness level that this arrangement imparts is quite similar to the physical characteristics of diamond. This hardness, called emery, makes the liner perfect for demanding industrial applications since it guarantees that it can sustain high mechanical loads without deforming.

Adaptable Casting Features

Volutes, inlets, feed boxes, cones, spigots, apexes, vortex finders, elbows, tailings, and square-to-round cyclonic shapes are just a few of the shapes that silicon carbide ceramic can be cast into. Because of its adaptability, it may be made to fit particular industrial requirements, offering specialised solutions that improve the efficacy and efficiency of processing machinery.

Key Benefits of Silicon Carbide Liner

Simple Maintenance and Installation

The Silicon Carbide Liner offers precise and consistent separation performance and is made to be simple to install. Compared to other wear-resistant materials, its service life is five to ten times longer, which drastically lowers the need for replacements. Along with reducing noise, vibration, and wear on machinery, this durability also has an anti-corrosion impact, making it easier to maintain mechanical equipment and streamlining its construction and manufacturing process.

Personalisation and Accuracy

With a maximum outer diameter of 1200 mm and a maximum height of 2000 mm, Silicon Carbide Liner can be tailored to meet a variety of equipment requirements. Ra0.2um is the maximum surface roughness, and the end face can be finely honed for the sealing surface with an accuracy of 0.01mm.

Advanced Methods of Production

By efficiently separating the lumen from the outer shell and shielding it from scouring and corrosion, the liner is made utilising advanced casting or isostatic pressing moulding technologies. To guarantee the greatest quality and dependability, each liner is subjected to rigorous dimensional inspection and surface fluorescence penetrant inspection at the plant.

Silicon Carbide Liner Applications

Mining Sector

Coal, iron ore, gold, copper, cement, phosphate, sand, and other hard rock materials are among the ores that are separated and categorised in the mining sector using silicon carbide liners. Its robustness and abrasion resistance make it perfect for managing the demanding circumstances of mining operations, guaranteeing dependable and effective performance.

Processing of Chemicals

Silicon carbide liners are ideal for chemical processing applications because they can easily withstand abrasive materials and corrosive chemicals. Its ability to withstand chemical attack guarantees the processing equipment's integrity, lowering the possibility of contamination and increasing the machinery's lifespan.

The Paper and Pulp Industry

Silicon carbide liners work well for moving abrasive slurries in the pulp and paper sector. Because of its longevity and resistance to wear, it is a crucial part of keeping processing equipment reliable and efficient, which lowers maintenance requirements and operating expenses.

Metallurgy

Silicon carbide liners are used in steel mills to move abrasive materials. Long-lasting protection and performance are guaranteed by its high hardness and wear resistance, which enable it to endure the harsh conditions of metallurgical operations.

Generation of Power

Fly ash and other abrasive contaminants are handled by silicon carbide liners in coal-fired power plants. Because of its resistance to wear and corrosion, power generation equipment operates efficiently, requiring less maintenance and increasing the plant's overall dependability.