Semicorex CFC U-Channel offers increased strength and excellent thermal performance in high-temperature environments, enabling processing efficiency and reliability.
Made of carbon-carbon composite, the Semicorex CFC U-Channel is a shining example of innovative material engineering. This composite, which is reinforced with high-strength carbon fibre, is painstakingly made with continuous fibres orientated at 0° and 90°. Because of this alignment, the CFC U-Channel has extraordinary mechanical qualities that significantly outperform those of conventional graphite materials, such as amazing strength and resistance to breakage.
Lightweight and High Mechanical Strength
The CFC U-Channel's lightweight design, which maintains its strength, is one of its best qualities. It provides a considerable weight reduction while retaining higher mechanical strength, weighing around one-fifth that of equivalent steel components. This decrease results in significant cost savings without compromising the structural integrity required for high-temperature applications, especially in processes like brazing.
Thermal Efficiency
Particularly in inert atmospheres, CFC U-Channels are designed to function at extremely high temperatures, frequently surpassing 2000°C. They are therefore extremely useful in sectors that use processes involving high temperatures. The material has a clear advantage over metallic materials, which may deteriorate in comparable circumstances, due to its capacity to maintain high mechanical strength at such temperatures.
Resistance to Thermal Shock and Conductivity
Because of its superior resistance to heat shock, the CFC U-Channel has a long service life. It uses less energy because of its high thermal conductivity, which enables quick cycles of heating and cooling. Because of these qualities, it is the perfect option for settings where longevity and thermal efficiency are crucial.
Applications
Furnaces for Industry
CFC U-Channels are essential for improving operational efficiency in vacuum and environment furnaces with ultra-high temperatures. They contribute to the sturdy yet lightweight nature of furnace components by acting as rack systems, hearth rails, and heating elements. Even in vacuum, their stability is guaranteed by their non-reactivity with process gases like argon and nitrogen.
Defence and Aerospace
The defence and aerospace sectors make extensive use of the CFC U-Channel. Because it is lightweight and resistant to high temperatures, it is used in rocket motor nozzles and aircraft components. Furthermore, the material's structural and thermal management properties are used in nuclear energy applications.
Manufacturing of Glass and Metal
CFC U-Channels are used in metalworking for sintering trays and boats in metal injection moulding and powdered metallurgy. They are perfect for these operations because of their great strength and heat conductivity. They enhance the effectiveness and calibre of production cycles in the glass manufacturing sector.
Particular Uses
In addition to its traditional applications, CFC U-Channels are used in field-assisted sintering technology, spark plasma sintering, and speciality racing brakes and clutches. The material's special qualities, namely its resistance to deformation at high temperatures, are advantageous for certain applications.
Financial Benefits
There are numerous financial advantages to employing CFC U-Channels. Because they are lightweight, more components may be fed into furnaces, boosting throughput and profitability per batch, leading to improved manufacturing efficiency.